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真空雙室低壓碳氮共滲油淬爐

真空雙室低壓碳氮共滲油淬爐，具有滲碳，碳氮共滲、油淬和加壓氣冷多種功能。主要用來對模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對中、低碳合金鋼進(jìn)行滲碳、碳氮共滲淬火，多種真空熱處理工藝?？梢詫?shí)現(xiàn)一次強(qiáng)滲碳、脈沖滲碳等滲碳方式及碳氮共滲等工藝

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真空雙室低壓碳氮共滲油淬爐

產(chǎn)品名稱：真空雙室低壓碳氮共滲油淬爐

Name: Vacuum double chamber low pressure carburizing oil quenching furnace

用途：真空雙室低壓碳氮共滲油淬爐，具有滲碳，碳氮共滲、油淬和加壓氣冷多種功能。主要用來對模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對中、低碳合金鋼進(jìn)行滲碳、碳氮共滲淬火，多種真空熱處理工藝?？梢詫?shí)現(xiàn)一次強(qiáng)滲碳、脈沖滲碳等滲碳方式及碳氮共滲等工藝

Application: The vacuum double-chamber low-pressure carbon-nitrogen co-infiltration oil quenching furnace has various functions of carburizing, carbonitriding, oil quenching and pressure air-cooling. Is mainly used for carrying out carburizing, carbonitriding quenching and various vacuum heat treatment processes of die steel, stainless steel, high-speed steel, high-alloy steel tools, quenching, annealing, tempering and centering and low-carbon alloy steel. Can realize one-time carburizing, pulse carburizing and other processes, such as carburizing, carbonitriding, etc.

真空雙室低壓滲碳油淬爐具有

Vacuum double chamber low pressure Carburizing oil quenching furnace has；

1. 智能化，自動化程度高，可實(shí)現(xiàn)工藝運(yùn)行一鍵啟動

Intelligent, high degree of automation, can achieve one-button start-up of process operation。

2. 符合（國家十二五環(huán)保）規(guī)劃，明顯節(jié)能40-60%，無危險(xiǎn)

In accordance with (the 12th five-year Plan of the State), the energy saving is obviously 40% to 60%, no danger.

3. 可實(shí)現(xiàn)自由生產(chǎn)，隨時(shí)開爐停爐

Free production can be realized and furnace can be opened and shut down at any time.

4. 滲碳介質(zhì)消耗少，可忽略不計(jì)

Less carburizing medium consumes and can be ignored.

5. 可實(shí)現(xiàn)盲孔滲碳和高溫滲碳

Blind hole Carburizing and high temperature Carburizing can be realized.。

6. 工件表面質(zhì)量好，熱處理變形小，滲層均勻，重復(fù)性好，無內(nèi)氧化，無尖角過滲無炭黑等優(yōu)點(diǎn)

The workpiece has the advantages of good surface quality, small heat treatment deformation, uniform layer, good repeatability, no internal oxidation, no sharp corner and no carbon black, and the so on.

特點(diǎn) characteristic：

★ 專用的真空低壓滲碳模擬軟件，智能高效

Special vacuum low-pressure carburizing simulation software, intelligent and efficient

　★　加熱元件沿加熱室圓周360°均勻布置，溫度均勻性高

The heating element is uniformly arranged along the circumference of the heating chamber by 360 degrees, and has high temperature uniformity.

　★ 采用外絕緣結(jié)構(gòu)，杜絕滲碳炭黑污染

The external insulation structure is adopted to eliminate the pollution of the carburized carbon black.　
★　淬火攪拌機(jī)構(gòu)變頻調(diào)速且?guī)в袑?dǎo)流裝置，冷卻均勻性好、工件變形小

★ 具有恒溫油淬火/等溫淬火/對流加熱/真空分壓

Constant temperature oil quenching / Isothermal quenching / convective heating / vacuum partial pressure

　★　油淬火機(jī)構(gòu)且?guī)в袑?dǎo)流裝置，冷卻速度快、工件變形小

The oil quenching mechanism with diversion device has the advantages of fast cooling speed and small deformation of workpiece.

★ 變頻攪拌淬火/上下竄動淬火/加壓淬火

Frequency conversion stirring quenching / up and down moving quenching / pressure quenching.

　★　滲碳?xì)怏w噴嘴沿加熱室圓周及前后均勻布置，滲碳層厚度均勻

Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.

　★　操作簡潔編程工藝靈活輸入機(jī)械動作穩(wěn)定可靠

The operation is simple and the programming process is flexible, and the mechanical action is stable and reliable.

　★　手動/半自動/自動故障自動報(bào)警/顯示

Manual / semi-automatic / automatic fault automatic alarm / display

配置選擇/Configure select:

爐型選則： Selection of furnace type:

雙室臥式

Double chamber horizontal

雙室立式

Double chamber vertical

中間隔熱門：Middle septum hot：

機(jī)械傳動 Mechanical drive

氣動 /Pneumatic

爐膽 /Flue：

石墨加熱元件與石墨氈復(fù)合屏合成結(jié)構(gòu)；

Synthesis structure of Graphite heating element and Graphite felt Composite screen

真空泵組和真空計(jì)；

Vacuum pump set and vacuum gauge：

進(jìn)口

Imported

高品質(zhì)國產(chǎn)

High quality

Made in China

淬火槽攪拌方式： Quenching tank stirring mode：

漿葉攪拌

Pulp blade stirring

噴嘴噴射

Nozzle injection

二者疊加

Superposition of two types.

真空度：

Vacuum degree：

高真空

High vacuum

中真空

Medium vacuum

PLC:

西門子

Siemens

歐姆龍

OMRON

三菱

Mitsubishi

溫控儀表

Thermostat meter：

歐陸

EUROTHERM

導(dǎo)電

Electric conduction

熱電偶 :

Thermocouple：

S型分度號

S-type dividing number

滲碳專用熱電偶 Special-purpose thermocouple for carburizing

記錄儀 :

Grapher :

有紙記錄儀

Paper recorder

無紙記錄儀

Paperless recorder

人機(jī)界面:

Human-computer interface

模擬屏

Analog screen

計(jì)算機(jī)觸摸屏

Computer touch screen

電器元件

Electrical component：

高品質(zhì)國產(chǎn)

High quality

Made in China

施耐德

Schneider

西門子

Siemens

質(zhì)量流量計(jì)

Mass flowmeter

美國Mass Flowmeter; United States

真空壓力傳感器

Vacuum pressure sensor

德國Vacuum pressure sensor; Germany

產(chǎn)品 規(guī)格/ Specifications：

注：特殊規(guī)格要求可根據(jù)客戶要求定制

Note: Special specification requirements can be customized according to customer requirements

以下參數(shù)可根據(jù)工藝要求調(diào)整，不作為驗(yàn)收依據(jù)，具體以技術(shù)方案和協(xié)議為準(zhǔn)

The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement

參數(shù)/型號 Parameter/ Model	PJ-ST446	PJ-ST557	PJ-ST669	PJ-ST7711	PJ-ST8812	PJ-ST9916
有效熱區(qū)W×H×L Effective hot zone	400×400×600	500×500×700	600×600×900	700×700×1100	800×800×1200	900×900×1600
裝載重量（KG） Load weight	200	300	500	800	1200	2000
最高溫度（℃） Max.temprature	1350	1350	1350	1350	1350	1350
爐溫均勻性（℃） Furnace temperature uniformity	±5	±5	±5	±5	±5	±5
真空度（Pa） Vacuum degree	4.0 E -1/ 6.7 E -3	4.0 E -1/ 6.7 E -3	4.0 E -1/ 6.7 E -3	4.0 E -1/ 6.7 E -3	4.0 E -1/ 6.7 E -3	4.0 E -1/ 6.7 E -3
壓升率（Pa） Pressure rise rate	≤0.5	≤05	≤0.5	≤0.5	≤0.5	≤0.5
移送時(shí)間（S） Transfer time	≤15	≤20	≤25	≤25	≤30	≤30
滲碳介質(zhì) Carburizing medium	C2H2＋N2	C2H2＋N2	C2H2＋N2	C2H2＋N2	C2H2＋N2	C2H2＋N2
滲碳壓力（mbar） Carburizing pressure	5-20	5-20	5-20	5-20	5-20	5-20
控制方式 Control method	多級脈沖 Multi-pulse	多級脈沖 Multi-pulse	多級脈沖 Multi-pulse	多級脈沖 Multi-pulse	多級脈沖 Multi-pulse	多級脈沖 Multi-pulse
淬火介質(zhì) Quenchant	真空快速淬火油 Vacuum rapid quenching oil

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真空雙室低壓碳氮共滲油淬爐

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